{V{jA#@F =jqRN8RjJ:i
,7`}on?%lF? This method provides both high accuracy and intricate shapes not available from the rotary process. Built-up: Multiple layers of corrugated board glued together to form a pad of desired thickness, normally used for . Highly efficient design for many applications. Set-up Boxes:Boxes that have been squared, with one set of end flaps sealed, ready to be filled with product. If you don't see what you need, don't worry. With this corrugated box style, a single piece of corrugated board creates a flat, unbroken bottom. The majority of box styles fall into one of the following general categories: Slotted Boxes, Telescope Boxes, Folders, Rigid (or Bliss) Boxes, Self-Erecting Boxes and Interior Forms. The Mullen Burst Test- Measures bursting strength of the corrugated board. An unjoined wraparound blank is formed into a box by folding it tightly around a rigid product. Tubesare scored rectangles, folded to form a multi-sided structure. These customizable carton boxes are easy to assemble, store flat, and are cost-effective. Sometimes referred to as a class stamp or cert stamp. Pad:A corrugated or solid fiberboard sheet, or sheet of other authorized material, used for extra protection or for separating tiers or layers of articles when packed for shipment. 0400 0401 0402 0403 0404 0405 0406 0409 0410 0411 0412 0413 0415 0416 0420 0421 0422 0423 0424 0425 0426 0427 0428 0429 Flaps are used to form the joints. Again, this corrugated box style is similar to theDouble Cover Container (DC) except that is has more panels which makes it octagonalin shape. 2. The popup includes a search form to help you find the information you are seeking. Inner Packing Piecesare scored and/or folded pieces of fiberboard used for cushioning, suspension and separation, and to fill voids. Blog The Ultimate Guide To Corrugated Boxes, The termcardboard boxis commonly misused when referring to a corrugated box. This style of box is used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. Generally, larger flute profiles deliver greater vertical compression strength and cushioning. Inner Pack Formsare usually die cut fiberboard pieces designed to position and support products away from the walls of the box for added protection. 3 0 obj
The bottom of the box is hinged to form two or all side walls and the cover. Linerboardis the flat, outer surface that adheres to the medium. The inner flaps, with no gap, provide a level base for products. 3 0 obj
The inner flaps, with no gap, provide a level base for the product. Thelengthis always thelongerdimension, and thewidthis always theshortestdimension, measured along the opening of the box. The most common is a one-piece folder, where one piece of board is cut so that it provides a flat bottom, flaps that form the sides and ends, and extensions of the side flaps that meet to form the top. Bulk:Unpackaged goods within a shipping container. Tensile Strength:Indicates the containerboards resistance to breaking when it is pulled into or through equipment during the converting and printing processes. Pressing the close button or using the escape key will close the popup. Follow our Knowledge Base for the latest blogs on packaging supplies, equipment, case studies, and more ways to save money. However,the length of this style of box cannot be more than twice the width. The Polish version is available for download here (previous edition) - revised 12th edition coming soon. xLG-%zJt%9[bHI4kkEPorg&%I(i:X*`H-CUSg][3Zc {1zV"l, This style substantially improves box integrity especially in those cases where thedimensions oflength are significantly greater than the width. The different corrugated box styles can be organized into three main categories: Slotted Boxes Telescope Boxes Folders The Three Corrugated Box Styles: 1. Caliper:Usually expressed in thousandths of an inch (mils) or sometimes referred to as points. Caliper measurements are also used as an indirect measure of manufacturing quality. Bale:A shaped unit of materials, enclosed in a fiberboard container or other wrapping, bound by strapping, rope or wire. This group also includes outside sleeves for other cases. Functional Coatings: The lamination of polyethylene and/or plastic or foil films to paper substrates, providing a water or grease-proof barrier. All flaps are the same length (approximately the width of the box). A flatbed die cutter uses a flat die. Whatever you call them, yousee corrugated boxeseverywhere. Edge Crush Resistance/Short Column Compression (ECT):The amount of force needed to crush on-edge combined board is a primary factor in predicting the compression strength of the completed box. Highly efficient design for many applications. These boxes may not be greatfor heavy products. Half-slotted containers, also called half-slotted type containers, consist of basically one piece with a glued, stitched or taped manufacturers joint and top and bottom flaps. Sheet Feeder: A corrugating plant that has no converting equipment and produces only corrugated sheet. in.) 0000003436 00000 n
The test certifies that the box can withstand the stated pressure (lbs. Folder-type boxes and trays usually consist of only one piece of board. ISTA Testing: Performance testing specified by the International Safe Transit Association. Kraft:German word meaning strength; designating pulp, paper or paperboard produced from wood fibers. But these are a good start and represent common corrugated box styles in wide use. 0000007296 00000 n
This Five Panel Folder (FPF), also called a Harness Style Five Panel Folder has a fifth panel that covers the entire top of the box. It may be an element of a box style or a unit of interior packing that provides protection and compression strength. 0000015413 00000 n
The box is easily closed, either with adhesives or frequently with staples driven through the overlap area. A standard sheet of corrugated board is made from three components; a sheet of corrugated fluted paper sandwiched between an outside liner. When looking for the right types of corrugated boxes, which are often mistakenly referred to as cardboard box types, it can sometimes be difficult to know which one you actually need. 0000017720 00000 n
A fibrous product produced by mechanical or chemical processes, or a combination of both. The store will not work correctly in the case when cookies are disabled. 0000007273 00000 n
Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). xYmo9)wBzCGPaI!&%"ol6gf.^M*ejq+]7/^WQGT"5Q%/gr>[$#8HK#yE\gWL&e^>g&#LJauDoDSr7^e14|U$!bL\]%q-lY qCO/_6Jh.CTdr3Odk|YEI 6(L7tjfiyo_gTbLSA2_;*[f}+)OEh.x%(+AAgd-Gy(P=z1=ZOkGZw1?pXs0OL=;>uCGh45B. <>/Metadata 222 0 R/ViewerPreferences 223 0 R>>
(f endobj
In addition, corrugated boxes can be custom designed to meet the specific needs of the customer. Any shown number of panels is arbitrary and may be increased or decreased, as required. Two Half Slotted Containers that fit over one another in a Full Telescope Design Style. Linerboard:The flat sheets of paper that comprise the outer surfaces of a sheet of corrugated board. Outer dimensionsmay need to be communicated for shipping and pallet configuration purposes. endobj
2 0 obj
This is one of the weakest types of flute. Here are some of the most common styles of corrugated boxes. This is the same as the One Piece Folder (OPF) (see above) except that the short set of flaps are a little longer and fold over on themselves creating protective side blocks. Discover how PCA incorporates innovative processes and products, while exceeding your expectations. The body of the box is a simple tube style. Similar to the regular slotted container but without one set of flaps. if stacked to high, the boxes lower . When using certain specifications in the carrier classifications, minimum edge crush values must be certified. Slit:A cut made in a fiberboard sheet without removal of material. <>
0000002498 00000 n
E flute, at 1/16", is used in displays, retail packaging, and other applications where printing may be necessary and it's important to save space. 0000003645 00000 n
, whether tied to Case Design or as singular items. Overlap Slotted Container (OSC) All flaps have the same length; the outer flaps overlap by one inch or more. This is the most common of all the corrugated box styles. Telescope Style generally describes a box where the cover extends over at least two-thirds of the depth of the bottom piece, where a Box with Cover indicates a box where the cover extends less than two-thirds of the depth. The alphabetical designations of the flutes don't correspond to the sizes of corrugated boxes, but rather to the order in which the flutes were invented. Types of Corrugated Boxes When looking for the right types of corrugated boxes, which are often mistakenly referred to as cardboard box types, it can sometimes be difficult to know which one you actually need. <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/Annots[ 16 0 R] /MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>>
A box constructed of B flute will not have the same outer dimensions as a box made from E flute. For the best experience on our site, be sure to turn on Javascript in your browser. A name or number identifies styles in common use. Boxes are shipped and stored flat and assembled as needed by the user. These arches, which are commonly referred to as flutes, are . Uses include backing sheets for padded writing paper, partitions within boxes and the center ply or plies of solid fiberboard. per in. octagonal box). [Q@Q@Q@Q@2Xx^)T4nYOpii&KKK[x~U*l0CYnN?OS7t2=+>dtSAw#{g?s$28XPn+T=$lMF@U pU&/ykzU7Q ,pvG]Bti!i$@"afyG,P&_2#G+Ne5bQ2@20 EU/S,"d1 ISS#56h9b:HFA')VlEG=? per sq. RhhE$${C!4k\7&?^hd%V[)LsS?wsZ (/IS5ms{hV(r{1X12c21V QE QE QE QE QE QE QE QE QMwH1 +oiVb[GmpV^kq-s?S);;h^FTQ?heuKT/o,38P{|(c"AjEQ? Corrugated fiberboardis comprised of linerboard and heavy paper medium. } !1AQa"q2#BR$3br Double Wall:A corrugated board construction where two layers of medium are glued between three layers of flat linerboard facing. These boxes are commonlysealed by staples inserted in the overlap area. One could also argue that the plastic bags that many electronic goods come wrapped in is the primary packaging, with . The next 3 corrugated boxes styles are very closely related with only minor, but important, differences. However, the outer flaps overlap by at least one inch minimum when folded, instead of meeting in the middle as with the RSC. %
But there are many types of corrugated available, each with different flute sizes and thicknesses. Shoe boxes, screen printing, display boxes, board games, book covers, and ring binders. ( With three full layers of combined board over the entire top and bottom, this style provides extra cushioning and stacking strength. For the best experience on our site, be sure to turn on Javascript in your browser. FEFCO code is the internationally applied system for corrugated packaging design. Corrugated cartons feature either of the types below. Double-facer: A double-facer, or double backer, is the part of a corrugator which bonds single-face board to another liner. 0000016672 00000 n
Slotted Boxes: Consist of one piece with a glued, stitched, or taped manufacturer's joint and top and bottom flaps. Fig. Basis weight is used to describe linerboard, corrugating medium, and boxes. It was simply a Regular Slotted Container (RSC) without one set of flaps. endobj
/z{Io&Tj" Typically, sheet plants are smaller operations offering their customers personalized service. They are shipped flat, ready to use, and require closing using the flaps provided. ]c\RbKSTQ C''Q6.6QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ " 0000004667 00000 n
2 0 obj
These boxes usually consist of top and bottom pieces that fit over each other. The carton blanks also incorporate creases, which enable the carton to be formed for packaging the customers product. Full overlap Slotted Container (FOL) All flaps have the same length (the width of the box). 1 0 obj
For white goods, electronics and other similar products, primary packaging usually comes in the form of a cardboard box. Sheet:A rectangle of combined board, untrimmed or trimmed, and sometimes scored across the corrugations when that operation is done on the corrugator. There are two main types of paper used for corrugated boxes - kraft and test. endobj
The most common of which are single-wall and double-wall boards. Center Special Full Overlap Slotted Container (SFF) Inner and outer flaps are cut to different lengths. Ship freight in corrugated boxes (avoid reusing boxes), crates or shipping containers. It is also similar in strength to the Full Overlap Slotted Container (FOL) because of the double layers of corrugated provided by the inner and outer flaps. Follow us on LinkedIn, Twitter, and Facebook and click those share buttons below if this post helped you. 0000008967 00000 n
%&'()*456789:CDEFGHIJSTUVWXYZcdefghijstuvwxyz 0000017743 00000 n
Fold-Up Pads:Interior fitments such as inside liners, pads, separators, dividers, etc. The corrugated sheet momentarily stops to enable the required cutting. %
There is also single-face board which is made up of one sheet of liner adhered to one sheet of corrugated medium. Both the inner and outer flaps are cut to different lengths. The outer flaps fully overlap and the inner flaps, characteristicof all thecenter special styles, meet in the center when closed. They are shipped flat, ready to use, and require closing using the flaps provided. Stacking Strength:The maximum compressive load a container can bear over a given length of time, under given environmental/distribution conditions, without failing. This style is especially strong because both the top and bottom have double the thickness of corrugated board. They are shipped flat, ready to use, and require closing using the flaps provided. 3 Corrugated cardboard folding box The broad application spectrum for corrugated cardboard packaging ranges from small size packaging (e.g. The sealed overlap helps to keep the outter flaps from pulling apart. Similar to the OSC, the Full Overlap is exactly what the name suggests the outer flaps almost completely overlap (just shy by one inch) when closed. 4 0 obj
as well as other heavy equipment and even some hazardous materials. <>
Bundle:A shipping unit of two or more articles or boxes wrapped or fastened together by suitable means. Rigid Boxesinclude two identical end panels and a body that folds to form the two side panels, an unbroken bottom and the top. endobj
Corrugated fiberboard boxesare widely utilized in retail packaging, shipping cartons, product displays and many other applications requiring a lightweight, but sturdy material. s#4xSg]T-bM$q)lSY$iKG9s-&.bfSzNMlk:{o/VMF;Y,aHvF/ii%/fEs~f|`[w~e&q^"gqULC>xAqRHR:Z+PG"6>b~M1) =-[oCDY\~ This gluing fixes or anchors the flutes to the linear boards with adhesive, it resists bending and pressure from . These corrugated boxes usually consist of two separate pieces a top piece which acts as a lid, and a bottom piece. 0000002059 00000 n
They are frequently used as inner containers for parts, delicate produce or mail pieces. <>/Metadata 691 0 R/ViewerPreferences 692 0 R>>
Carton Dimensions: Dimensions refer to the interior of a carton - length x width x height - and measured in millimeters. Required fields are marked *. Corrugated Board. May be further defined as a box blank, a box part, a tray or wrap, a partition piece, or an inner packing piece. This group also includes outside sleeves for other cases. Slit Score:Shallow knife cuts made in a box blank to allow its flaps and sides to be folded into a shipping box. This corrugated box style providesthe same easy loading that the Double Cover Container (DC) is great for, and the interlocking covers make it ideal for large and heavy applianceslike washers, dryers, refrigerators etc. Liner:A creased fiberboard sheet inserted as a sleeve in a container and covering all side walls. Just like with the Full Overlap Slotted Container (FOL), the cushioning and stacking potential of this style of corrugated boxes is increased due to the three full layers of corrugated over the whole top and bottom. An article that is packed for shipment in a fully assembled or erected form. Die Cutting: The process of cutting a corrugated sheet into a shape which will convert to the required box size when assembled. The FEFCO code is adopted by the International Corrugated Case Association ICCA. , Your email address will not be published. Corrugated Board, Corrugated Fiberboard:The structure formed by gluing one or more sheets of fluted corrugating medium to one or more flat facings of linerboard. A rotary die cutter uses a cylindrical die and is generally capable of higher speed than a flatbed die cutter, as the sheet flow basically continues. stream
x=n?Z4w,d z"DVE|cF[ x{U.vzcfvi.M~^fO]Fbq9[Tqmw>w34tE( *u~+vf>?@aLQ Linerboards: Linerboards form the inner and outer facings of corrugated fiber boxes and are chosen for their structural and/or decorative properties. , whether tied to case design or as singular items. The term sheet feeder can also mean the device at the front of die cutters/flexo folder gluers. Regular Slotted Container (RSC) The most common box style. %PDF-1.3
%
True telescope boxes have the lid or cover extending past at least two-thirds the depth of the bottom piece. OK, lets get cracking on all those corrugated box styles! All rights reserved. This style is commonly used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. The sealed overlap helps to keep the outer flaps from pulling apart. 0000010924 00000 n
0000020222 00000 n
<>
The continuous sheet of board may be slit to desired widths, cut off to desired lengths and scored in one direction. When measuring the inside of an existing box, make sure to measure from the center of the score (the crushed fold line). Unitized Load:A load of a number of articles or containers, bound together by means of tension strapping, plastic shrink or stretch films. Box Styles Basics 2014, Fibre Box Association The following is an initial set of box styles that form the basis from which a large majority of corrugated boxes are derived. Also, a large box used to contain a volume of product (e.g., bulk box). Different widths and configurations offer distinctive performance advantages. There are so many corrugated box styles; it isimpossible to include an example of each. <>
This is a popup dialog that overlays the main content of the page. Slotted Box Style This style is usually made from one piece of corrugated or fiberboard called a "blank". The result is a primary factor in determining the compression strength of a completed box. It is great to accommodateproducts that require a more round box shape rather than rectangular or square.
Achieve Personal Loans,
Articles T